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Insulation for Petrochemical Plants
Performance is a must in petrochemical plants where temperature consistency and personnel protection are essential. From ammonia units to ethylene units, Johns Manville offers high-temperature insulations that can meet the demanding requirements of these environments. Our insulation solutions range from space-saving blankets, to strong pre-formed pipe and block insulation, to light-weight wrap and preformed insulations, to non-combustible fire-protection board.
Johns Manville has the breadth of products to address high-impact issues in the industry like corrosion under insulation, thermal performance, process control, and personnel safety.
Petrochemical
MinWool-1200 Field-Formed Pipe Insulation
Water-repellent MinWool-1200® Field-Formed pipe insulation is a factory "v-grooved" mineral wool board with a unique pressure-sensitive contact adhesive in the grooves. It ships in flat 4-mil plastic and is easily formed on the job site. All mineral wool insulation is made from basalt, a volcanic rock, and bound with a thermosetting resin. Advanced manufacturing technology ensures that our mineral wool products have consistent product quality, with high fiber-density and low shot-content, for excellent performance in thermal control and fire resistance applications. Minwool-1200 Field-Formed pipe is manufactured to specific pipe sizes with a variety of facing options.
MinWool-1200 Flexible Batt
Water-repellent MinWool-1200® Flexible Batt Insulation is made from basalt, a volcanic rock, and bound with a thermosetting resin. Advanced manufacturing technology ensures that our mineral wool products have consistent product quality, with high fiber-density and low shot-content, for excellent performance in thermal control and fire-resistant applications.
MinWool-1200 Industrial Board
Water-repellent MinWool-1200® Industrial Board Insulation is made from basalt, a volcanic rock, and bound with a thermosetting resin. Advanced manufacturing technology ensures that our mineral wool products have consistent product quality, with high fiber-density and low shot-content, for excellent performance in thermal control and fire resistance applications.
MinWool-1200 Lamella Tank Wrap
Water-repellent MinWool-1200® Lamella Tank Wrap is a strong, flexible mineral wool wrap insulation. Lightweight, high-performance Insulation for high-temperature applications. Lamella Tank Wrap is available in 4-pound, 6-pound and 8-pound densities. It is a perpendicular oriented fiber insulation manufactured from mineral wool. It is produced to fit large diameter pipe, duct, tanks and equipment ranging in temperatures from below ambient up to 1200°F continuous maximum service temperature, complies with requirements of new ASTM C1393 Standard.
MinWool-1200 Pipe
Water-repellent MinWool-1200® Pipe Insulation is made from inorganic fibers derived from basalt (a volcanic rock) and bound with a thermosetting resin. The water-repellency is tested to BS EN 13472, and advanced manufacturing technology ensures consistent product quality, with high fiber-density and low shot-content, for excellent performance in high-temperature thermal control and fire-resistance applications.
MinWool-1200 Pipe and Tank Wrap
Water-repellent, continuous MinWool-1200® Pipe and Tank Wrap Insulation is made from basalt, a volcanic rock, and bound with a thermosetting resin. Advanced manufacturing technology ensures that our mineral wool products have consistent product quality, with high fiber-density and low shot-content, for excellent performance in thermal control, acoustical and fire-resistant applications.
MinWool-1200 Precision Cut Pipe Insulation
Water-repellent MinWool-1200® Precision Cut pipe insulation is a factory "v-grooved" mineral wool board manufactured to specific pipe or vessel sizes with a variety of facing options. It ships in flat 4-mil plastic and is easily formed on the job site. All mineral wool insulation is made from basalt, a volcanic rock, and bound with a thermosetting resin. Advanced manufacturing technology ensures that our mineral wool products have consistent product quality, with high fiber-density and low shot-content, for excellent performance in thermal control and fire resistance applications. MinWool-1200 PC is manufactured to specific pipe sizes with a variety of facing options.
MinWool-1200 Preformed Pipe Insulation
Water-repellent MinWool-1200® Preformed pipe is a factory "v-grooved" mineral wool board formed to specific pipe sizes and provided in half-cylinder sections with a variety of facing options. All mineral wool insulation is made from basalt, a volcanic rock, and bound with a thermosetting resin. Advanced manufacturing technology ensures that our mineral wool products have consistent product quality, with high fiber-density and low shot-content, for excellent performance in thermal control and fire resistance applications.
Sproule WR-1200
Sproule WR-1200® is a pre-formed, high-temperature, non-wicking pipe and block insulation. It is composed of expanded perlite that is uniformly reinforced with a high-strength fiber for use on systems operating up to 1200°F (649°C). Sproule WR-1200 is inorganic, non-combustible and meets or exceeds the physical property requirements of ASTM C610. It is produced with XOX Corrosion Inhibitor®, a distinctive formula that inhibits corrosion to outside surfaces of pipe and equipment, especially stress corrosion cracking of austenitic stainless steel.
Thermo-1200 (WATER RESISTANT)
Thermo-1200® is a high temperature, water resistant* Type I calcium silicate designed to inhibit water absorption. In the event of a typical rainstorm water will bead on the surface of the insulation without penetrating into the substrate. This will allow contractors some additional time to install the insulation without immediately applying the jacketing afterward, offering more time and flexibility in the installation process than has traditionally been available. Additionally, Thermo-1200 contains XOX Corrosion Inhibitor®, a proprietary corrosion inhibiting formula that helps inhibit corrosion under insulation (CUI).
Thermo-1200 is available in pipe, block, and curved segments. It is inorganic, non-combustible, asbestos-free, and it meets or exceeds the physical and thermal property requirements of ASTM C533, Type 1. It can be used in systems with operating temperatures that range from ambient up to 1200°F (650°C).
*Please see data sheet for more information.
Super CalTemp Gold 1700
Super Caltemp® Gold 1700 block insulation is an inorganic, non-combustible insulation with exceptional strength and extremely low water of hydration. Chemically, Super Caltemp Gold 1700 features a xonotlite crystal structure and is composed primarily of lime, silica and reinforcing fibers. The product is gold in color, essentially dust-free, contains no asbestos and can insulate up to 1700°F (927°C).
Super Firetemp H
Super Firetemp® H is an inorganic, non-combustible, high-temperature insulation for fire protection applications. It can be used in systems operating up to 1700°F (927°C). Super Firetemp H is made primarily of lime, silica and reinforcing fibers. This product is white, essentially dust-free, contains no asbestos, mercury or lead, and meets or exceeds ASTM C656, Type II, Grade 6.
Super Firetemp X
Super Firetemp® X is an inorganic, non-combustible, high-temperature insulation for fire protection applications. It can be used in systems operating up to 1700°F (927°C). Super Firetemp X is made primarily of lime, silica and reinforcing fibers. This product is white, essentially dust-free, contains no asbestos, mercury or lead.
Super Firetemp S
Super Firetemp® S is an inorganic, non-combustible, high-temperature insulation for fire protection applications. It can be used in systems operating up to 1700°F (927°C). Super Firetemp S is made primarily of lime, silica and reinforcing fibers. This product is white, essentially dust-free, contains no asbestos, mercury or lead.